Brake hose Remove from clamp. Piston seal Bleed screw Refer the disassembly procedure for as-. Park the motorcycle on a level surface. The builder declines every responsibility after brake components disassembly brake master cylinder or brake caliper or in case of use of non original parts. Rocker arm shaft puller bolt 90890-01083 These tools are used when removing the rocker arm shafts.
All diagnostic and repair procedures are covered. Raise the front wheel and place a support under the engine. Oil breather pipe to air filter box —. Axle nut Wheel axle Push the wheel forward and remove the. Pay attention to the following points.
. Brake hose Remove from clamp. Detach the main switch connector from the harness connector. With a few sharp blows withdraw the inner tube 2 from the outer tube 3. Out of specification Replace the motor. The boiling oil might spill over, causing burns. When placing an order, refer to the list provided below to avoid any mistakes.
Pad pin Brake pad Pad spring. Spin the wheel and wait for it to rest. Remove the drain plug 1 and drain the engine oil. If so, conform to the limits specified by the regulations of your own country. Carburetor Reverse the removal procedure for installa- tion.
Improvising or using a fuse with the wrong amperage rating may cause extensive damage to the electrical sys- tem, cause the lighting and ignition systems to malfunction and could possibly cause a fire. Oil leakage Oil pressure good. Connect the fuel level gauge 1 to the carbu- rettor nipple. Tightly clamp the fork leg horizontally fasten- ing it by caliper attachment on the outer tube. Harness connections full system of connec- 3. Caliper protector Brake caliper Remove from caliper support.
Piston ring side clearance installed : Upper ring 0. Bearing inspection Check the front and rear wheel bearings periodi- cally to make sure that they do not have free play. If the wheel centring is correct, replace the brake disc. Pay special attention to the following points. Clean the valve surfaces of the carbon deposits. Tester terminal + Sky blue cable 1 Tester terminal — Earth In gear. Fit the throttle valve and diaphragm into the carburetor body and check that move- ment is free.
To avoid such drawbacks, replaced damaged cables as quickly as possible. Operate the brake lever or brake pedal. After tightening the nut, check the steering for smooth movement. To tight- en the chain, turn the chain adjusting bolts 3 in direction a. Turn the clutch in the direction indicated by the arrow. Free length of clutch compression spring a : 42.
This way the cables might discon- nect from the terminals inside the connector itself. Pay attention to the following points: 1. Oil seal Bearing Reverse the removal procedure for instal- lation. The latter also lubricates the clutch and additives might cause it to slide. Bend lock tabs along the bolt or nut flats after the bolt or nut has been tightened to specification. Crank spacer 90890-04081 This tool is used to install the crankshaft.
The rear stop light fails to turn on. If it is not smooth, adjust by progressively loosening the lower ring nut. Keep Your Motorcycle Running Smoothly. Lubricate the dust seal by rotating it in such a manner that the grease is distributed in the inner part of the lip. Otherwise, the rubber seals may deterio- rate, causing leakage and poor brake per- formance.
Repeat the bleeding procedure when the tiny bubbles in the system have disappeared. Valve spring compressor 90890-04019 These tools are used when removing or installing the valve and the valve spring. Only hit the reinforced parts. The latter also lubricates the clutch and additives might cause it to slide. Front wheel runout limits: Radial 1 : 1. Do not hit the surface in contact with the gasket.