One-Way Clutch Remove the one-way clutch rollers, plungers and springs. Use the piston head to push each piston ring into the cylinder. Springs Brake Cam Remove the brake arm bolt to remove the brake arm. Use compressed air to press out the pistons through the brake fluid inlet opening and place a towel under the caliper to avoid contamination caused by the removed pistons. This entry was posted in and tagged , on by. Lubricate the brake caliper cylinder inside wall with brake fluid. Remove the gear shift mechanism cover.
This manual contains service, repair procedures, assembling, disassembling, wiring diagrams and everything you need to know. First tighten the upper bolt and then tighten the lower bolt. The problem is that once you have gotten your nifty new product, the kymco venox 250 service repair manual download gets a brief glance, maybe a once over, but it often tends to get discarded or lost with the original packaging. This entry was posted in and tagged , , on by. Materials and specifications are subject to change without notice. When the coolant temperature is over 100 , never remove the radiator cap to release the pressure because the boiling coolant may cause danger.
Remove the left side cover. Remove the right crankcase cover attaching bolts and right crankcase cover. Remove the drive gear and drive chain. This entry was posted in and tagged , on by. Remove the gear shift cam bolt. Remove the two headlight holder screws.
The exhaust contains poisonous carbon monoxide gas which may cause death to people. Do not pull too tight! This manual contains deep information about maintaining,assembly, disassembly, Wiring Diagrams and servicing your Motorcycle. A table of contents is placed at the beginning of each chapter. Can I use this Manual on more than one computer? Secure the float pin with the screw. Remove the lower fork bridge mount bolt and then remove the right and left front forks.
For accurate testing, it is necessary to use a specified tester. This entry was posted in and tagged , on by. Drive in the right bearing. Register a Free 1 month Trial Account. Remove the rear brake adjusting nut. Vacuum Diaphragm Remove the needle holder and jet needle.
Check the element and replace it with a new one if it is excessively dirty or damaged. Operators and maintenance personnel must read this manual before operating or maintaining this machine. Install the spring and then install the vacuum chamber cover. Brake pedal released: No continuity. Cover Remove the gear shift spindle.
The problem is that once you have gotten your nifty new product, the kymco venox 250 service repair manual gets a brief glance, maybe a once over, but it often tends to get discarded or lost with the original packaging. Remove the air cleaner case cover screws and the cover. Be careful when removing it. Remove the right crankcase cover bolts and right crankcase cover. Brake Disk Groove Install the speedometer gearbox by aligning the tabs with the grooves. Apply engine oil to the dust seal and install it to the brake cam.
Take care not to damage or break the piston rings during removal. Clean and unclog the oil passages before cylinder head assembly. Measure the clutch outer I. Disconnect the fuel tube from the auto fuel valve. When testing the limit voltage, also use a tachometer for operation. Disconnect the fuel tube from the auto fuel valve. Dust Seal Bearing Remover Drive out the wheel bearings and distance collar.
Disconnect the speedometer wire coupler from the hardness wire. This entry was posted in and tagged , , on by. Bolts Remove the six bolts and the brake disk. Transmission fork make is as follows R right ,C center ,L left. Protect wires and harnesses with electrical tape or tube if they contact a sharp edge or corner. Replace it with a new one according to the specified capacity.