Diagnostics connector The diagnostics connector is located under the seat. Unscrew the oil filter cover , discarding the gasket on the oil filter cover and the oil filter. An antifriction bearing with a one-sided sealing is provided for repair; to keep it from blocking the lubrication, the open side must point towards the inside towards the center of the housing. A back-pressure valve is installed in the outlet opening which closes when the ignition is switched off, stopping the pump in order to maintain the residual fuel pressure;. If the two parts cannot be separated, the chain tensioner must be replaced. Clip the jet needle holder into place.
Use the special nut 600. Register a Free 1 month Trial Account. It is secured at the bottom to keep it from twisting. Oil the cylinder head nuts and mount with the washer - see Technical Information. The cams on the exhaust camshaft point towards the inside and push open the exhaust valves, the cams on the intake camshaft also point towards the inside, the bucket tappets are not actuated. Push the spark plug shaft inserts all the way in. Valve covers — Pull out the spark plug connectors.
The vehicle wiring harness is already equipped to accommodate the alarm system see mounting instructions. The marks on the camshaft gears must coincide with the cylinder head surface see illustrations. Connect the tank vent hose and fuel connector. Valve clearance at 20ºC : intake 0. Indicate the bar code from the code card and the next available programming space when ordering. The auxiliary starter relay must switch under the following 2 conditions: —.
Stud bolts in class 12. Place the carburetor on an aluminum plate and tap the screws carefully with a hammer to loosen. The bearing shells should protrude 1-2 mm on the other side of the assembling sleeve to make it easier to position them in the engine case. Screw one of the bolts on the rear of the side stand fixture and slightly lift the engine. The motorcycle can only be started under the following conditions: —.
The marks on the camshaft gears must coincide with the flat outer surface of the cylinder head see illustrations. Tip switch: between pin 1 and pin 8 Ω. Fuel pump relay The fuel pump relay is installed under the seat. Diodes can have 2 defects: — the diode has no continuity. A line leads from the filter box to the control valve which opens as soon as the throttle valves are opened.
. It is designed as a three-way catalytic converter and consists of a coiled metal support whose surface is coated with precious metals such as platinum and rhodium;. Ktm 950 Adventure Engine Full Service Repair Manual 2003 Onwards can be very useful guide, and ktm 950 adventure engine full service repair manual 2003 onwards play an important role in your products. The cylinder head nuts are tightened in 2 stages. Take the cable duct out of the generator cover and remove the stator.
The assembling sleeve is beveled on one side so the bearing shells can be pushed in easily. Tighten bolts to 10 Nm. Balancer shaft — Gently tap the balancer shaft off on the clutch side with a rubber hammer. If the displayed value does not correspond to the actual temperature or if an error code is displayed, perform the following tests: —. Insert bolts with the sealing washers and tighten to 10 Nm.
This special tool consists of a bracket with 2 marks A and B , a pressing tool with spindle and a locking screw, pressing pin. Always replace a blown fuse with an equivalent fuse. The water pump pumps the cooling liquid through the cylinder and cylinder heads and the thermostat Open thermostat The thermostat opens at 75° C. M6x30 Position the generator cover and tighten the generator cover bolts to M6x30 A 10 Nm see illustration for bolt lengths. The double timing gear will slide down slightly, relieving the timing chain. Remove the chain from the engine sprocket. Check the driving bolt for the shift drum for wear.
Use new lock rings whenever you repair the transmission. Apply Loctite 243 to the bolt and tighten to 20 Nm. They block in the other direction. For this purpose, remove bolts and cover together with the rubber boot. The water pump pumps the cooling liquid through the cylinder and cylinder heads , the aluminum cooler. To keep improving the quality of our repair manuals, we request mechanics and shop foremen to assist us as follows: If you find any errors or inaccuracies in one of our repair manual —. Both conrods should be in the position shown in the illustration.
If not, perform the following tests: —. Remove the retainers , pull out the bolt and remove the brake pads. Pull off the bearing ring. The ground for the relay coil is switched for several seconds by the control unit with the ignition on during the starting process. Use new lock rings whenever you repair the transmission.