Inspect the thrust bearing F and the dowel H. Odometer Mode The odometer records the miles traveled by the vehicle. Removal Lock the emergency parking brake. Cable T-20 2-3 Nm T-20 8-10 in. It is fully printable, print 1 page, 1 chapter or print the entire manual and put it in a 3-ring binder. Carefully remove the Tapered Pins camshaft P must face the balance shaft gear. Transmission Fill Plug 14-19 Nm 10-14 ft.
Remove and inspect crankshaft main journal bearings for abnormal wear. Establishing correct flow: Now that the zero offset voltage has been set, you can now set the throttle body to the correct air flow value. Comprehensive explanations of all installation, removal,disassembly,assembly,repair and check procedures are laid out with the individual steps in sequential order. Thoroughly clean the lifters in cleaning solvent and wipe them with a clean lint-free cloth. Support caliper so as not to kink or bend brake line. Tighten nut slightly to align holes if required. Start engine and allow it to reach operating temperature, monitoring gauge indicator.
Torque Disc Inspection mounting bolts to 18 ft. Lubricate connecting rods with 0W-40 engine oil. Remove wheel, brake caliper and wheel hub. E Emission Control System Service California Have an authorized Polaris dealer perform these services. Keep Your All-Terrain Vehicle Running Smoothly.
Be sure the soft face hammer to seat shaft assemblies. Carefully pull the shift yoke pivot shaft L out of the carrier cover. Remove the snap ring and washer from the reverse shaft. To prevent shock or component damage, Route the cables correctly. Slide off the shift dogs and wave springs.
Press shaft into the new bearing. Charge battery for 3-5 hours Install clear battery vent tube from vehicle to battery vent. Cup Holder 5-6 Nm T-27 Hood 4-5 ft. Install a new needle bearing, the low gear, the thrust washer and the snap ring. Keep Your All-Terrain Vehicle Running Smoothly.
Remove the other output hub K from the main gearcase. Transmission Drain Plug 14-19 Nm 27-34 ft. Just print out the section you need and throw it away when you are done! Partially install the piston pins into the pistons. Use caution when working with the top gear. This indicates all other components are working properly.
Remove the differential lock solenoid F from the carrier Inspect the bevel gear teeth for chipped, worn, or broken housing by turning the solenoid counterclockwise. Remove the vent line clamp and vent line A from the top Remove the output cover bolts A and the output cover B. Torque drain plug to 30-45 in. The wires are located on the back side of the instrument panel. The machine serial number A is right side when installed in the machine.
Install the lockout disc with the raised edge facing outward. Remove the pin clips from upper and lower cargo box shock pins and remove shock. To check the oil level follow the procedure listed below. All diagnostic and repair procedures are covered. If above armature coil laminates. Performing the scheduled maintenance is very important. Inspect the bearing M , the bearing should gearcase.
Remove castle nut B and separate A-arm C from ball Refer to Illustration on Page 5. Use two hands to work the O-ring onto the Install the four pinion shaft cover bolts and torque the bolts to 26 ft. Remove cotter pin and castle nut from A-arm ball joint. Hydraulic Lifter Apply Polaris 0W-40 Oil Apply Moly Lube Grease. Keep Your All-Terrain Vehicle Running Smoothly. Front Gearcase Specifications Place a drain pan beneath the transmission oil drain plug area.