Gear shift lever Clutch hand lever Oil tank 13. The page number box displays the current page number and lets you go to a specified page in a multi-page document. The threaded rod 1 replaces a pivot shaft used on 1996 models. Install two bolts 1 , washers 2 and nuts 3 through backplate into isolator mount. Correct Loose wheel axle nuts. At mainshaft, install retaining ring 5 xlh0636 and thrust washer 6.
Remove seat by pulling up and back. All 1997 model year motorcycles use the new New style Old style style clutch release ramp introduced on late 1996 vehicles. Gearcase Cover Mounting Screw Torque Sequence 3-47. From the top of the tank, the vent hose 3 and the return hose 4 join the bottom feed hose 1 near the battery tray. Mesh pieces of each set together as shown. The starter relay is activated when the starter switch is pushed. Manufacturer and Make: Buell Motorcycle Company.
This work should be performed by your local Buell dealer If motorcycle is to be covered, use a material that will following Service Manual procedures. Loosen fuel tank screw 6. At every 5000 mile 8000 km service interval thereafter. Remove center windscreen bracket by removing nut on tachometer cover. Apply a liberal amount of engine oil to tappet assembly, especially the roller needles, to ensure smooth initial operation.
The tappet assembly consists of tappet and cles from area with compressed air. Replace all four brushes if length of any one brush is less than 0. This manual content all service, repair, maintenance, troubleshooting procedures for Buell Motorcycle Machine. Adjuster Remove cable strap holding adjuster to frame. Remove retaining ring 10 , and bearing 11 may be slipped off pinion shaft. B-41174-2 Replacement Pad Part No.
Use a wire hook to pull upward on 3540a brush springs, and lift brushes out of holder. If valve stem protrudes more than 2. The tool bar contains the following tools and buttons: Click the Page Only button to close the overview area of the window. J-5586 Transmission Shaft Retaining Ring Pliers Part No. Disconnect the three terminals and remove tail lamp. Location Motorcycle Made in U. Tighten breather bolts to 10-15 ft-lbs 13.
Remove cables from under cable guide 6. Front spark plug cable Timer cover 15. This manual should be kept near the machine for reference and periodically reviewed by all personnel who will come into contact with it. Tighten breather bolts to 10- 15 ft-lbs 13. Remove seat and tail section.
Steering must be smooth and free with no binding or inter- ference. Related: S1 Lightning 1996-1998 Usually these motos changes only few through the years, this means the manual works well for near years, too. Operators and maintenance personnel must read this manual before operating or maintaining this machine. With this factory service repair manual on hand can easily help you with any repairs that you may need for your Buell Motorcycle Machine. Install rear brake caliper assembly. Tighten front nut to 48-53 ft-lbs adjustment and replace pitted or worn bearings and 65. Lapping Connecting Rod Races Fitting Rod Bearings Figure 3-72.
This setting should be made before the motorcycle is mounting bolt ridden any distance. It make it easy for any skill level with these very easy to follow, step-by-step instructions! Loosen seat wing screw 1. Battery drive belt Front brake master cylinder 12. Detach passenger footrests 3 from frame. The fuel tank is vented through a vent valve assembly within the tank. Use protective jaws when clamping in vise Figure 6-20. Improper preload will adversely affect both the handling and the ride of the motorcycle.
Detach ground wire 4 from horn by removing locknut 1 metric and washer 3. Mount reservoir assembly on frame with screw. Oil filter Enrichener knob 10. Replace cables that are worn or damaged. With pinch screws metric loose, insert threaded end of axle through right side fork. Slide countershaft 3rd gear 10 off free end of shaft.
Adjust ignition timing, if necessary, and then per- form the following V. Install end of a metric length of plastic tubing over caliper bleeder valve, while placing free end in a suitable container. Check needle jet holder 10. Replace entire cable assembly if any damage is noted. The Articles dialog box appears. For the 1999 season the designers changed the frame and finished the suspension.