If this accumulation is not removed, it will clog up the water passages and considerably reduce the effi- ciency of the cooling system. Abrasion Crack Hardening Warp Bent. You will be able to use the search function to browse the manual and print out your needed pages. If the connector is corroded or dirty, clean it carefully. .
It covers every single detail on your vehicle. Be sure that all parts are put back in the correct sequence and facing the proper direction, and that all circlips are properly in place. Torque - Spoke Nipples: 2. Do not face the pinch head of the clamp to the air cleaner duct side. Lever Free Play — — — Friction Plate Thickness 2. Torque - Exhaust Valve Advancer Lever Mounting Allen Bolts: 3. Special Tool - Steering Stem Nut Wrench: 57001-1100.
G: Apply high temperature grease. All Manuals Are Windows and Mac compatible! © 2002 Kawasaki Heavy Industries, Ltd. If any wiring is poor, replace the damaged wiring. When this accumulation is suspected or observed, flush the cool- ing system. With hundreds of pages, it will show you how to distinguish any problem from an oil change to a transmission swap and how to fix it on your own.
Never reuse old brake fluid. Left Radiator which are installed together with engine 3. Because of the danger of highly flammable liquids, do not use gasoline or a low flash-point solvent to clean the element. Clutch Lever Free Play — — — Friction Plate Thickness 2. Mating section on the clamp at outside. L: Apply a non-permanent locking agent.
All models, and all engines are included. I Unit Mounting Bolts 78 in·lb Ignition Coil Mounting Bolts 78 in·lb. Torque - Caliper Bleed Valve: 7. After draining, install the drain plug securely. Broken down on the trail or site and have a smart phone? If the crankshaft will not turn, probably the crankshaft is not centered; tap the appropriate end of the crankshaft with a mallet to reposition it. Exhaust Valve Right Identification Slot 33. If spoke tightness is uneven or loose, tighten the spoke nipples evenly.
Replace the disc if it has worn past the service limit. Torque - Brake Pad Bolts: 18 N·m 1. When the gear is repaired or replaced, the driving gear should also be inspected and repaired or replaced if nec- essary. Also, check to see that each cotter pin is in place and in good condition. Place blocks under the wheel so that the disc does not touch the ground. Tighten together with ignition coil ground lead and magneto ground lead harness as figure. Please watch the following video for a quick overview of our business.
The maximum difference in gauge readings is the crankshaft runout. Also, the throttle valve may not open fully at full throttle. Suppose the 1st gear position is set as shown. To facilitate actual operations, notes, illustra- tions, photographs, cautions, and detailed descriptions have been included in each chapter wherever necessary. Torque - Shift Drum Bearing Retaining Screws: 6. If any one of them shows visible damage, replace the cap. Torque - Engine Mounting Nuts: 44 N·m 4.
If there are obstructions to air flow, remove them. Special tools, gauges, and venient operation. I Unit Mounting Bolts 78 in·lb Ignition Coil Mounting Bolts 78 in·lb 8. Do not use fluid from a container that has been left unsealed or that has been open for a long time. Needle Bearing Inspection If there is any doubt as to the condition of either needle bearing, replace the bearing and sleeve as a set. Torque - Piston Rod Nut: 28 N·m 2.
Make sure the area is well-ventilated and free from any source of flame or sparks;. M: Apply molybdenum disulfide grease O: Apply oil. . Repair lightly damaged gear teeth with an oilstone. Ignition Coil Ground Lead 5. If the slow jet is damaged, replace it with a new one.
Special Tools - Crankcase Splitting Tool Assembly: 57001 -1098 Bearing Puller Adapter: 57001-136. The plug may also be cleaned using a high-flash point solvent and a wire brush or other suitable tool. Pay attention to inflection of the radiator overflow tube. Torque - Caliper Bleed Valve: 7. Gear Shift Fork Ear Thickness Standard: 4.